Entorquer-KVL RF Module for Cordless Tools
The Entorquer-KVL-TQ202 / KVL-TQR202USB is our simplest and most efficient wireless control module for cordless clutch shut-off tools. Engineered for seamless integration with PLC systems via I/O, it offers effortless tool pairing, secure activation control, and precise feedback communication—all in a compact, easy-to-maintain form.
Application Fields
Ideal for production lines and assembly operations, especially in:
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Automotive manufacturing
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Industrial assembly
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Error-proof torque applications
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Wireless control of cordless tools
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Position-based tool enabling/disabling
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Data monitoring and process automation
Key Features
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Plug-and-Play Installation: Modules can be replaced in under a minute, ensuring minimal downtime.
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Simple Pairing Process: Pair by pressing the receiver button and inserting the battery into the cordless tool.
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Dual Operating Modes:
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Normal Mode: Tool is active unless manually disabled.
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Disabled Mode (default): Tool cannot be used unless explicitly enabled by the PLC.
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Sleep Mode: Automatically powers down the module during inactivity, waking instantly upon movement.
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Link Mode: Ensures the tool operates only within a pre-defined zone. Outside this zone, the tool is disabled.
Process Flow Example: Automotive Assembly Line
1. Waiting for the Vehicle (Disabled Mode)
The tool remains disabled by default. The Line PLC ensures it cannot be used prematurely, preventing unintended damage.
2. Position Detection & Enabling
As the vehicle reaches the workstation, the PLC enables the tool. The operator can now use the tool within the predefined operational area (adjustable via software).
3. Tightening Process
The operator tightens the required fasteners.OK / Not OK / Reverse signals are sent in real time to the PLC.Once the assigned number of tightening operations is completed (e.g., 5), the tool is automatically disabled again.
4. Next Assembly Stage (Disabled Mode)
The tool stays inactive until re-enabled by the PLC for the next assembly task.
Connectivity and Control
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I/O Based PLC Integration:
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Inputs: Enable / Disable control
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Outputs: OK, NOK, and Reverse signals
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Wireless Range Control: Define your operational boundary using the configuration software.
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Customizable Control Logic: Tailor the process logic to suit your production line requirements.
Benefits of Entorquer-KVL RF Cordless Tool Module
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Safety: Prevents accidental tool activation outside designated process zones
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Efficiency: Enables rapid switching between tasks with real-time status monitoring
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Precision: Ensures tightening is done only when required, improving accuracy
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Modularity: Easy tool replacement and configuration
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Custom Solutions: Custom development available to integrate with your tightening data system
Interested in error-free, cordless tool control?
We offer custom solutions with integrated data collection and process validation.
Contact us today to discuss how we can tailor the KVL system to your application.
+91-44-2624664, 42060510
